CNC machining fulfils the need for a wide variety of services. For this purpose, CNC machines come in many different versions. Among these options, 3-axis CNC, 4-axis CNC, and 5-axis CNC machining are the most common options. Professionals often wonder about the best choice between 3 vs 4 vs 5-axis CNC machining. This article will […]
Manufacturing processes are vital to meet demand for various consumer goods. Evolving technology and computing is rapidly changing the manufacturing scene. Manufacturers and professionals in the industry often query about the different processes available for them. This article will have an in-depth discussion on ‘what is manufacturing process?’ You will learn about the basics of […]
Machining operations run most of the manufacturing processes worldwide. They either create the final product completely or make the tools needed for manufacturing. Therefore, understanding machining processes is key to the skillful execution of your next manufacturing project. This article will discuss in detail the various types of machining operations. You can choose the right […]
In the thriving era of automation, 4-axis machining has paved its way into various manufacturing processes. It is intriguing, complex, yet crucial to understand the intricacies of this automated marvel. What is 4-Axis Machining? 4-Axis machining, commonly known as 4-axis CNC machining, is a multi-axis machining process that utilizes CNC machines equipped with an additional […]
In the sprawling arena of manufacturing and engineering, one technology that is rewriting the rules is 3-axis machining. But what exactly is this wonder of modern engineering? Dive in as we unravel the intricacies of this innovative technology. What is 3-Axis Machining? Fundamentally, 3-axis machining is a multi-axis machining process that involves the coordinated movement […]
Flash or flashing is one of the most common problems associated with injection molding, the most widely used manufacturing process for plastic parts. Injection molding flash is when a line of excess material builds up on the outside of a molded part, typically after leaking through the parting line of the mold. A small amount […]
Stainless steel is one of the most commonly used machining materials. Stainless steel machining creates products and tools for every sector out there. Stainless steel machining is not as easy as materials like wood. Stainless steel has a high hardness and tensile strength. Therefore, machining stainless steel requires understanding the different metalworking processes that work […]
Additive and subtractive manufacturing processes drive all global industries. All processes used in manufacturing fall into one of these two categories. Both come with their applications, advantages, and disadvantages. These factors are best understood by comparing additive manufacturing vs. subtractive manufacturing processes side by side. Therefore, professionals often enquire about the details of each of […]
CNC machining has revolutionized the world of manufacturing, offering unparalleled precision and efficiency. One material that has stood the test of time in this field is brass, an alloy of copper and zinc. With its excellent machinability and unique properties, it’s no wonder that brass is a popular choice for numerous applications. In this comprehensive […]
Brass, a versatile and widely used alloy, is primarily composed of copper and zinc. Its unique properties and advantages make it suitable for a wide range of applications, from decorative objects and hardware to plumbing fittings and marine components. With various types of brass available, each with distinct characteristics, this alloy continues to be a […]
Welcome to the fascinating realm of brass, an alloy that has shaped our world for centuries. This comprehensive guide will take you through the brass basics, delving into its history, unique properties, versatile applications, and more. So sit back, relax, and let us embark on a journey through the ages with this timeless alloy. What […]
In the world of machining, brass is one of the most versatile and sought-after materials for creating intricate and high-quality parts. This comprehensive guide will delve deep into the realm of brass CNC machining, exploring its advantages, brass grades and properties, tips for successful machining, available finishes, and factors to consider when choosing this process. […]
Plastic machining is one of the most common industrial processes due to the high usage of this material. However, modern-day plastic machining isn’t what it used to be. Plastics nowadays can be built strong enough to stop a bullet’s impact. This calls for a very rugged machining method. CNC machining plastics has become a great […]
Computer Numerical Control (CNC) has been one of the top innovations of the last few centuries. It has completely changed how manufacturing processes work. The level of automation it brings has provided a gateway to focus on skill-based labor instead of physical labor. If you wonder ‘what is computer numerical control’ and how it works, […]
CNC machining has become the central pillar of modern manufacturing processes. Most industries rely on this technology to handle the needs of multiple stages of production. From prototyping to mass production, CNC machining can do it all. However, many professionals wonder how this technology fares against other alternatives. One of the most queried comparisons is […]
CNC machines are the powerhouse of all modern manufacturing processes. CNC machines fit everywhere, from precision parts of prototypes to high-volume manufacturing models. This is why these machines have evolved into many different types to suit particular application requirements. Multiaxis CNC machines have become the preferred option among the many different types. They can manufacture […]
Standard machining tolerances are an important parameter to consider regardless of the product you are manufacturing. In this day and age, most consumer goods demand consistency on a micro-scale. Therefore, manufacturers often go through the various types of manufacturing processes and compare them while keeping the machining tolerances as a major factor. To understand the […]
Manufacturing is a centuries-old industry. However, the on-demand manufacturing model is quite a recent phenomenon. In a relatively short time, it has quickly become the preferred model in many industries, replacing traditional manufacturing processes. Due to the popularity of on-demand manufacturing, it is essential to understand the main features of this model in the manufacturing […]
CNC machining is nothing short of a miracle for manufacturers, providing high-speed manufacturing with complete automation and ultra-high precision. The countless benefits of the CNC machining process have made it applicable in many manufacturing industries. This article will answer the question: what are the different applications of CNC machining technology in various industries? What is CNC Machining? […]
CNC milling machines and Computer Numerical Control machining was the main pillar on which Industry 3.0 developed. CNC technology provides the opportunity for manufacturing processes that can meet astronomical production figures. Due to the vast benefits of CNC technology, it finds applications in almost every manufacturing industry regardless of scale. Manufacturers are always looking for […]
Milling has been the favorite manufacturing process for metalworkers since the 1800s. What has changed significantly is the way that it is done. A hundred years ago, milling required a lot of manual labor. But now Computer Numerical Control (CNC) technologies do most of the work. Generally speaking, once the tooling is set up, CNC […]
Our world is surrounded by complex technology evolving at a rapid rate. In everyday life, we see a lot of intricate parts, such as gears and components inside machinery, which makes one wonder what goes into manufacturing them. Well, for most of these products and to the question of how they are made, the answer […]
Over the years, there have been many advances in manufacturing processes. The Fourth Industrial Revolution has led to one of these – CNC machining and milling. CNC stands for Computer Numerical Control. CNC machines perform computer numerical control machining, a precision manufacturing process involving core-programmed computer software. The manufacturing industry, especially, benefits from CNC machining. […]
Online manufacturing platforms are the most popular places to order rapid prototypes and production parts, you just have to upload your 3D CAD files, fill in the information about material, quantity, and surface finish, and you will have the quotation in seconds. If you are happy with the price, you can order straight away. Online […]
Injection molding is the go-to manufacturing process for the mass manufacture of plastic parts. Central to the molding process is the plastic injection molding machine, a large piece of machinery that consists of two parts, an injection unit and a clamping unit. The injection molding process is fast, accurate, highly repeatable, and extremely cost-effective in […]
Maintaining the condition of the putting green is essential to a successful round of golf. Custom golf divot tools, made using 3D printing of CNC machining, are a great way to improve your putting game while personalizing the golfing experience. Few sports are as dependent on the condition of the playing field as golf. In […]
What is the cost of injection molding? This is a commonly asked question by people wondering about adopting this technology. Injection molding is a popular manufacturing process for creating many parts and components. As such, learning about the costs of producing an injection molded part is vital before considering this process for your manufacturing operation. This […]
From engine blocks to door handles, die casting is a fast, accurate, and repeatable metal production technique suitable for large or small parts. Die casting parts have an excellent surface finish, and the process is compatible with a range of non-ferrous metals. Because of the high startup costs associated with die casting, the process is […]
3ERP’s polyurethane casting service lets you make small batches of plastic parts at a much lower cost than injection molding. These high-quality prototypes have a great surface finish and can provide a pathway to mass produced molded parts. Many product designers are, however, unfamiliar with polyurethane casting, which requires a unique set of design considerations […]
Digital 3D files have changed the way engineers work with manufacturers. Engineers can now design a part using CAD software, send the digital file to a manufacturer, and have the manufacturer make the part directly from the file using digital manufacturing techniques like CNC machining. But although digital files have made manufacturing faster and simpler, […]
The manufacturing process of machining is a versatile and effective means of cutting metal and plastic. It can create very fine details with tight tolerances, and it is highly cost-effective for making prototypes and small batches of parts. However, machining doesn’t work equally well for all materials. Because the process uses a powerful rotating cutting […]
Electrical discharge machining (EDM) is a non-conventional subtractive manufacturing process that excels at cutting through very hard materials. Unlike ordinary machining, EDM can cut through metals without making contact. It does this by creating an electrical spark that erodes material from the metal workpiece. EDM isn’t suitable for all applications, but it is an essential […]
Additive manufacturing can be used with a wide range of materials, from high-performance thermoplastics like PEEK to aerospace-ready metals like titanium. Sometimes, however, engineers want to combine the properties of two different materials, and one of the best ways to do this is by using composites. Used in processes like FDM and SLS (as well […]
Die casting is a highly accurate and efficient metal manufacturing process for industrial, commercial, and consumer goods. With tooling that lasts a very long time, die casting is suitable for the manufacturing of complex metal parts, offering great value when it comes to mass production. Several metals can make suitable die casting materials. These are […]
Plastic fabrication is essential to most industries. From polystyrene food packaging to industrial components made from engineering-grade PEEK, plastic fabrication contributes hugely to life as we know it. Without the ability to make plastic parts, we would need to develop radically new systems of production. But plastic fabrication comprises many different methods. Injection molding, plastic […]
The global aerospace industry is a hotbed of design and manufacturing innovation, with millions and millions of complex metal parts produced yearly. An important tool at the aerospace industry’s disposal is CNC machining. Aerospace machining leads to advanced aircraft parts made from lightweight metals like titanium and aluminum, while machining is also a valuable prototyping […]
Machined parts are everywhere, and it’s easy to see why: CNC machining is suitable for a range of metals and plastics, and machined parts can be fabricated quickly and affordably with no tooling required. With 3ERP, you can get machined parts and prototypes at fair prices with short lead times, and we have experience working […]
Machined parts are everywhere, and it’s easy to see why: CNC machining is suitable for a range of metals and plastics, and machined parts can be fabricated quickly and affordably with no tooling required. With 3ERP, you can get machined parts and prototypes at fair prices with short lead times, and we have experience working […]
Bending — sometimes called flanging or press braking — is one of the most important and widely used techniques in high-precision sheet metal fabrication . Sheet metal bending allows manufacturers to turn a straight piece of sheet metal into an angled component, and this can be much more cost-effective than welding or affixing two […]
What is a bracket? In short, a bracket is an intermediate component used to fix one thing (like a shelf) to another (like a wall). It may be thought of a kind of fastener, but this is somewhat misleading: actual fasteners like screws are used to connect the bracket to the other parts. In addition […]
Galvanization is a process for adding a coating of zinc to the surface of steel or iron. Since the zinc acts as a sacrificial coating, it protects the steel or iron underneath and can therefore extend the lifespan of metal parts. But galvanization is a complex process that can be carried out in several ways. […]
How accurate is 3D printing? The answer to that question depends on many factors, such as the type of 3D printing technology, the quality of the model of 3D printer, the 3D printing material, the complexity and practicality of the design, and the user-defined printing parameters. Because 3D printers depend on a myriad of moving […]
Electronic devices like personal computers generate heat as they are operated. Electricity runs through the various wires and components of the device, encountering resistance as it goes, and this resistance generates heat, rapidly elevating the temperature of the device. Left unchecked, this heat can have disastrous consequences for the device: components like the central processing […]
For those who dabble in manufacturing or prototyping, terms “jig” and “fixture” appear frequently, especially when talking about machining — a subtractive manufacturing process for plastic and metal parts. But what are jigs and fixtures, what are jigs and fixtures used for, and why are jigs and fixtures so important? Although often grouped together, these […]
Fasteners play a crucial role in part design, manufacturing, and assembly. These little pieces of hardware are simple and inexpensive, but without them we would struggle to make many important things: furniture, architectural structures, computers, flooring, vehicles, and much more. The role of a fastener is to mechanically join two or more components together. You […]
3D printing is a digital prototyping and production technology that fabricates plastic or metal parts one layer at a time. It is also known as additive manufacturing because material is gradually added to build the part, as opposed to subtractive manufacturing processes — such as CNC machining, laser cutting, plasma cutting, water jet, stamping etc. […]
From industrial gaskets to the soles of your shoes, elastomeric parts are both ubiquitous and unique. Made from elastomers, a group of rubber-like polymers, these flexible, stretchy, and shock-absorbing components are easy to make — and can be produced in several ways. One of the ways to produce elastomeric parts is injection molding. Not the […]
Being adopted for fabricating plastic parts and for a huge range of products, Plastic Injection molding is a common manufacturing process. This method is utilized in manufacturing parts that vary in complexity, size, and application, and in this process, there is the utilization of a machine called an injection molding machine along with a mold […]
Metal casting, a metalworking process involving liquid metal and a mold, has existed for thousands of years. Over its history, metal casting has been used to make everything from swords to wind turbines, and today it is one of the most valuable and versatile methods for making high-quality metal parts. This guide looks at the […]
Polytetrafluoroethylene (PTFE), most commonly known by the brand name Teflon, is a synthetic fluoropolymer thermoplastic that can be used for a range of applications, from non-stick frying pans to medical devices. Resistant to chemicals and stable even at high temperatures, Teflon is one of the popular CNC machining and milling plastics for many specific applications, despite its so-so […]
The benefits of 5 axis machining may not be obvious to non-experts. After all, your CNC machined parts are three-dimensional, not five-dimensional, right? Intuitively, you might think that a 3 axis CNC machine should be capable of handling most machining jobs. In actual fact, 5 axis machining is today the most viable solution for all […]
With the promise of low costs and fast turnaround times, Chinese CNC machining services are a popular choice for companies looking to outsource their machining needs. In fact, carrying out CNC machining in China is a vital step for many product developers, since few other countries can match China for cost and efficiency. That being […]
Do you want to market your products quickly? You must consider rapid prototyping to achieve your goals. Among various rapid prototyping methods, Prototype Tooling is the best way to get the job done What is Prototype Tooling? Prototype Tooling is also known as Rapid tooling or soft tooling. According to a basic concept, it is […]
In order to get the best Mold Making Supplies, you need to find a reliable and highly professional mold maker. A company should able to offer a complete line of mold-making products to meet client’s expectations. They should incorporate a broad range of mold-making materials to achieve any need or specific application. 5 frequently asked […]
Clear parts and prototypes have a huge variety of applications. Fortunately, they’re also fairly easy to make, with a wide range of materials and prototyping technologies at your disposal. This article goes over the basics of transparent and translucent parts: why you might need them, what materials you can use, which manufacturing technologies are available, […]
Sheet metal fabrication, the practice of manipulating flat pieces of metal into new shapes, is a practical and low-cost solution for making parts like brackets, enclosures, and kitchen equipment. It is one of the most efficient ways to make very large, simple products that don’t have highly detailed features. However, engineering successful sheet metal parts […]
PEEK is a popular thermoplastic polymer found in objects as diverse as medical implants and electrical cable insulation. The plastic has excellent mechanical properties and a high level of resistance to corrosive substances, making it highly desirable for manufacturers across the world. Despite being regularly used for injection molding and 3D printing, PEEK has a […]
Typically, a mold is a negative impression of the item you want to cast and a professional Mold Maker can do it properly. A mold can able to capture every surface detail of the object. It produces amazing parts according to the client’s needs and specifications. When it comes to developing molds, it needs a […]
Why do use Injection Molding? Injection Molding is typically a manufacturing process for making a large number volume of products and it is hugely used in mass-production processes. It can able to produce the same products thousands or even millions of times in series. There are different benefits customers can reap from this process. Alongside […]
Plastic Injection Molding is the procedure in which melted plastic injects into a mold cavity. This is a professionally done process to eject the required shaped plastic parts once the plastic has cooled. This is the most convenient manufacturing method to produce a mass number of products and prototyping. With the advent of technology, the […]
From cars to consumer electronics to kitchenware, Delrin is just about everywhere: the high-strength thermoplastic makes great consumer products and is favored by machinists for its good material properties and high machinability. This article goes over the basics of machining Delrin: what Delrin is, the benefits of machining Delrin, the limitations of machining Delrin, common […]
Technical drawings (and the process of drafting) are a means of conveying information between engineers and manufacturers. Technical drawings usually complement digital CAD files, providing extra information that can’t easily be conveyed by a part’s shape alone. In the world of prototyping and manufacturing, we typically deal with a certain subtype of technical drawings known […]
Like any manufacturing process, injection molding has its advantages and disadvantages. Some parts are easier to mold than others, and things can quickly go wrong if you don’t know what you’re doing. For novices experimenting with their first injection molded parts — or even for experienced engineers who usually go with other processes — it’s […]
Along with injection molding, plastic extrusion is one of the most widely used manufacturing processes for the forming of plastics, and the most widely used for thermoplastics. It is used to create objects with a continuous profile such as pipes, tubing, and door profiles. Thermoplastic extrusion in its current form has existed for almost a […]
As the connecting zone between runners and the mold cavity, gates play a vitally important role in the process of injection molding. Gates — both their style and where they are placed — can affect overall cycle times, the cost of tooling, and the cosmetic finish of a molded part. Because of this, it is […]
Thanks to advances in resin 3D printing technologies, additive manufacturing is becoming a staple technology in the field of dentistry — both in dental practices via “chair-side” 3D printing and in off-site dental laboratories for more demanding print jobs. Dental practices and laboratories can today use 3D printers for a wide variety of applications, from […]
Mold Maker for Automotive Mold Making Services – When it comes to making different sorts of products, it requires different sorts of molds accordingly. And the material used in Mold Making Services depends upon the product that is going to be made. Hence, we can state that the molds play a significant role in this […]
Rapid Injection Molding is precisely defining its name as this process ensures speed and quality during manufacturing. However, it is one of the most convenient, popular, and cost-effective manufacturing processes for critical design during molding procedure and widely appreciated by various industries. All you just need to find out the best source that would meet […]
In recent years, there has been a growing demand for complex and intricate parts in various industries, such as aerospace, medical, automotive, and electronics. All of this has been driven by advancements in technology, increasing the need for precision and accuracy in manufacturing processes. Complex CNC machining has emerged as a crucial manufacturing technique in […]
When we discuss the role of 3D printing in the manufacturing world, we often consider the ways in which additive manufacturing could eventually replace traditional techniques. In fact, many developers of AM hardware effectively market their machinery as a direct replacement for things like CNC machines or injection molding systems. But 3D printing can also […]
How Does Plastic Injection Molding Work? Typically the Plastic Injection Molding process involves aluminum mold that does not require cooling channels. A professional manufacturer can efficiently produce high-quality parts as per clients’ concerns. In this process, the hot melted resin shot into the mold cavity through the gates and hence converted into molded parts. Once […]
Plastic Injection Mold Making is a specialized process that can produce parts precisely and accurately. This process is highly efficient, simple, and cost-effective. Most of the companies are using this technique to meet their clients’ demand in the market. Plastic injection molding has been known as a dependable, deep-rooted manufacturing procedure for many years. All […]
Electrical discharge machining (EDM), sometimes called “spark machining,” is one of the most useful and unique tools in the machinist’s arsenal. Instead of deploying a sharp cutting tool, the process uses sparks to cut through material, opening up new manufacturing possibilities. But it’s not always easy to identify when EDM should be used. In fact, […]
Plastic molding products can be identified everywhere, for instance, jars, protective caps, plastic tubes, grips, accessories, kitchen utensils, and so on. Plastic is typically a synthetically produced non-metallic compound that can be involved in making various sorts of products effectively to meet client’s demands. Looking to hire a plastic mold maker? You can easily find […]
Many products are designed to interact with food in some way or another. Items like containers, packaging, cans and bottles, kitchen utensils, machinery, and appliances can all make direct or indirect contact with edible goods, which are then consumed. It’s important to know what your food is made from, but it’s equally important to know […]
When developing a product, making a physical prototype can help you with research, testing, financing, and much more. And thanks to rapid prototyping service providers like 3ERP, it’s easy to make an affordable prototype in a short timeframe. However, some companies delay prototyping simply because they don’t know where to start; they don’t know which […]
What is Plastic injection molding? In the Plastic injection molding process, usually molten plastic injected into a mold to produce exceptional quality of plastic parts plates, plaques, signs, and product branding elements. After injecting molten plastic, it gets cools and solidifies to yield a wide range of plastic parts from the Plastic Injection Mold. When […]
Prototyping is an important part of the development and commercialization of medical devices. Most medical products have to meet strict safety requirements, so it is important to iterate a variety of prototypes for R&D and testing in order to make a safe and functional end-use part. Different medical prototypes require different materials. The choice between […]
In simple words, injection molding is a manufacturing process that is used to inject molten material. When the molten metal is injected into the mold, the outcome will be your required parts. Plastic Injection Molding is specially intended for the production of plastic parts. Different projects require different sorts of parts and they vary with […]
In certain conditions, even the strongest metal parts can suffer from corrosion, which occurs when metals react with their environment. Corrosion turns the surface of the metal part into a metal oxide, hydroxide, or sulfide. Any metal can suffer from some degree of corrosion, though some react under different circumstances than others. Importantly though, corrosion […]
