metal die casting

Aluminum Casting Services

Aluminum One-off prototyping or 1000+ production parts

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3ERP is ISO9001-2015 certified and provides high-quality aluminum casting services for manufacturing companies across a wide range of industries.

As a company, we specialize in high-quality die castings, which allows us to create shapes with complex geometry and designs with a high degree of precision.

Ideal for rapid prototyping and small-scale production, high-quality aluminum casting is perfect for customers that need high-quality on-demand parts and components quickly.



3ERP pressure die casting image


What are the benefits of aluminum die casting?

Aluminum die casting is an extremely versatile manufacturing technology that offers several advantages over other production methods.

Precision: Aluminum die casting allows for a high degree of accuracy and precision, making it ideal for producing die-cast parts and components with complex shapes and designs.

Speed: Die casting is a fast and efficient manufacturing process that can produce large quantities of aluminum parts in a short amount of time.

Cost-Effectiveness: A cost-effective manufacturing method that can save you money on production costs for any die-casting project.

Robust Mechanical Properties: Aluminum die castings are strong and durable, making them ideal for use in a variety of applications.

Are you looking for a high-quality, efficient, and cost-effective manufacturing process? Precision die castings from 3ERP are a perfect choice.






Applications of aluminum castings


Modern aluminum castings are ideal for wide-ranging applications due to their strength, durability, and cost-effectiveness.

Automotive Parts

Aluminum castings are often used for automotive parts such as engine blocks, transmission cases, stators, auto forks, and heat sinks.

Aerospace Parts

Due to their high strength-to-weight ratio, aluminum castings are often used in the aerospace industry for parts such as fuselage frames and wing spars.

Machine Parts

Aluminum castings can create a variety of machine parts such as gears, pulleys, sprockets, pump covers, and brackets.

Electrical Components

Aluminum casting parts are non-magnetic and have good electrical conductivity. These characteristics make them ideal for electrical components such as switchgear housings, transformer cases, and junction boxes.

Consumer Products Contexts

In many consumer products, aluminum castings are used for their aesthetic appeal. Common examples include lawn furniture, decorative hardware, and architectural accents.

Recreational Equipment

Aluminum castings are often used in the production of recreational equipment such as boat hulls, snowmobile frames, and cosmetic components.





Different types of aluminum casting processes


Hot chamber casting

Hot chamber casting, also known as gooseneck casting, is a metal casting process in which molten metal is poured into an externally heated mold cavity.

  • Ideal for metals with low melting points, such as zinc, copper, and magnesium.
  • Well suited for mass production of small parts with good dimensional accuracy.
  • High productivity and relatively low cost.

Cold chamber casting

Cold chamber casting, also known as plunger casting, is a metal casting process in which molten metal is poured into a mold cavity, not heated externally.

  • Typically used for metals with high melting points, such as aluminum and copper.
  • Cold chamber machines are perfect for producing products/parts with thin walls and complex shapes.
  • High accuracy and repeatability

Sand casting

Also known as sand-molded casting, the mold material used in this casting process is sand.

  • One of the most widely used casting processes, particularly for ferrous metals (iron, steel).
  • The main benefits are low cost and flexibility in terms of design.
  • Sand castings can create almost any shape in a wide range of sizes.

Investment casting

Investment casting, also known as lost wax casting, is a process in which a wax model is used to create a mold for molten metal.

  • The main benefit of investment casting is its ability to produce parts with very tight tolerances.
  • Ideal for low-cost, low-volume production.

Die casting

Die casting uses is a process in which molten metal is injected into a mold under high pressure.

  • Suitable for high-volume production of parts with complex geometry.
  • The main benefits of die casting are its high accuracy and efficiency.

Permanent mold casting

Permanent mold casting is a process in which a metal mold is used to create parts with complex designs.

  • Molds can create intricate designs that are reusable.
  • The main benefits are precision and efficiency.

Squeeze casting

Squeeze casting is a process in which molten metal is injected into a mold under high pressure between two dies.

  • Typically used for high-volume production of parts with complex shapes.
  • The main benefits of squeeze casting are its high accuracy and efficiency.

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Aluminum die casting services


3ERP offers a range of aluminum and zinc die-casting options. We can help you choose the best solution for your project needs and requirements.

Aluminum die casting uses molten aluminum injected into a mold under high pressure and is used for one-off prototypes and low-volume production of parts with complex designs.

Our die casting process

Analysis

We assess the die casting needs and requirements of each project, the type of aluminum alloys needed, the size and shape of the component, production volume, and project budget.

Custom die solution

We design and create custom precision aluminum die castings that meet the specific project requirements.

Die Casting

Our high-quality die casting plants cast each part using state-of-the-art equipment, creating aluminum shapes/parts by injecting molten aluminum into the die under high pressure.

Finishing

We provide a variety of finishes for each aluminum casting, including anodizing, powder coating, and plating.

How we guarantee high-quality casting

At 3ERP, we understand that high-quality aluminum casting is essential to the success of our customers’ projects. We go above and beyond to ensure all our castings meet or exceed the highest standards for quality and performance.

To start, we use only the best quality aluminum alloy for our castings. This ensures that our castings are strong and durable, able to withstand the rigors of even the most demanding applications.

We also employ a team of highly skilled and experienced aluminum casting specialists. These experts use the latest technology and equipment to deliver high-quality castings.







Advantages of working with 3ERP

  • One of the leading aluminum casting companies: ISO9001-2015 certified
  • Specialists in rapid die-cast prototypes & small scale production
  • Experienced and knowledgeable engineers
  • Our team can help you choose the best aluminum casting process for your needs
  • State-of-the-art casting equipment to produce high-quality parts
  • We offer competitive prices and quick turnaround times

Learn more about our aluminum casting services. Contact us today. We will be happy to answer any questions and provide a quote.

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